Beauty Company Annie International: Providing over 4.5 million masks weekly in response to COVID-19, but it wasn’t easy

By Graziella DiNuzzo Published June 3, 2020 World Trade Center of Greater Philadelphia

Before the COVID-19 pandemic hit, Annie International’s website showed a beautiful model wearing lipstick, now the model wears a mask.

For the past 27 years, Annie International, with headquarters in North Wales, PA, has serviced the beauty industry providing hair, skin, nail, and makeup products to 49 countries.

In mid-March, when the United States was in the early weeks of the global pandemic, Annie knew it was time to switch production of their Personal Protection Equipment (PPE), primarily used by salon workers, to include surgical and medical-grade products – especially masks.

​Annie created an official division – Annie Medical PPE

But it wasn’t easy.

Steven Miller, Executive Director of Sales and Operations explained the challenging process, “There were countless obstacles that we faced throughout the whole process. COVID-19 really showcased how unprepared the world is when it comes to each country being able to sustain itself with essential products.”

Testing to meet National Institute for Occupational Safety and Health (NIOSH) Standards

“We had to start the long process and invest 10s of thousands of dollars to have our products tested at Nelson Labs, a globally recognized lab. Many of our products have FDA, CE and ISO certifications among others but we quickly learned that many doctors and insurance companies require NIOSH certification, formed by the CDC.  When the world is in crisis and needs immediate PPE there should be a process to streamline this testing.  In the meantime doctors, nurses and other healthcare workers had to resort to not wearing PPE, wearing the same PPE or wearing a homemade PPE, while we have medical and surgical grade PPE’s ready and willing to donate and/or sell.

Obtaining KN95 Approval in USA

“The standard in the US is the N95 mask.  The N95 is made in America, the KN95 is made in China and the KF94 is made in Korea.  These three masks are the most common and widely used medical grade masks in the world.  Because N95 masks were not readily available in America the last two options were the KF94 and KN95. Fortunately China still allowed KN95 masks and surgical masks to be exported to other countries, and they soon were allowed in America. Japan, Australia, Mexico, UK, Europe and America all started immediately getting supplies from China as there was/is no other source.”

Quality of Product 
 
“The first obstacle was securing quality production. Many factories, brokers and resellers were and still are marketing imposter products using fake certifications and test results. We have representatives from Annie International on the ground in China verifying product, cutting open masks, and then the Quality Control process happens again here in America. When it comes to face masks the key ingredient is a filtration material called meltblown.  This textile became a major commodity. Having true meltblown and at the right thickness (grams) in each mask is essential.”
Supply Chain Production Availability
“Many countries closed their borders for exporting and American manufacturers were not permitted to export PPE out of the country. The problem is most countries did not have a large enough stock pile nor did they have large enough manufacturing capabilities to keep up with the demand.  China was the one country remaining open to export PPE but that supply chain was fluid daily and sometimes changed by the hour. Our only option to keep our supply chain at Annie International going was through our partnership with our factories in China.”

Labeling & Package Requirements and Certifications
 
“Laws, required certifications, and labeling & packaging requirements changed daily and weekly in some cases.  We had to repackage a shipment that went through customs at the airport and was ready to leave, due to packaging/labeling requirements that changed.”

Customs Delays

Shipments were being held in customs for long lengths of times due to the extreme high volume of PPE and because of changing regulations.”

Missing Product from Shipment

When dealing with a healthcare system, national chain store, major distributor or union this shortage can be dealt with.  When dealing with a government contract this shortage is an issue when you come up short.”


High Demand, High Freight Costs, Not enough Planes

“Standard air freight went from around $2/KG up to $26/KG.  This is outrageous. 

The main freight carriers such as DHL, UPS and FedEx would only accept shipments up to a certain weight.  Large shipments had to rely on airlines, which either stopped flying into and/or carrying freight from China.  As the airlines dropped off one by one over the weeks companies were fighting for space on planes, driving up cost.  At one point Amazon, being the largest airline customers, took all of the flights out of China for 1-3 weeks while our product sat waiting.”

Cash Up Front

 “Ten to twenty-year relationships with factories didn’t matter. If you have/had terms with a factory those terms were not applicable when it came to PPE.  The global supply chain for PPE’s became and still is cash-based market.  You must wire 50% of the cash at time of placing a PO and then the remaining 50% at completion of production before shipment.   Some factories were requiring 100% upfront before production.  Large National Retailers, Governments and militaries from countries all around the world, and major medical systems are and were not prepared.

Despite the challenges, Annie Medical PPE division currently provides 4.5 million + masks to the world – weekly. A portion of every shipment sold is donated to local grocery stores, police departments, township employees and healthcare workers throughout Pennsylvania. 

​While the United States maintains PPE export restrictions, Annie has been able to use its distribution centers around the world and leverage established relationships in 49 countries to direct ship PPE to its international customers. ​

​“We have been providing the Mexican Government in Mexico City with millions of masks per shipment to support their healthcare system due to COVID-19.  The Mexican Government had to also meet the new “playing rules” and wire the money in advance before receiving the product.  When the product arrived police and military escort then took it to the social security procurement.  We have done this with many countries such as Jamaica, the Dominican Republic, South Africa, UK, and France.”

“We have always been in the business of PPE products, just not to the level of what the country and world needs now,” Miller emphasized.

And while Miller calls the global PPE market “the wild wild west,” he admits the challenges are worth it to save lives. 

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Kibow Biotech open during COVID-19 pandemic: dedicated to boosting immune health

By Graziella DiNuzzo

Dr. Rangan, Founder, Kibow Biotech in his lab in Newtown Square, PA

The phone rang and I was startled to hear her voice. “Thank you for calling Kibow Biotech, how may I help you?” she asked. I couldn’t find words. After weeks of working remotely during COVID-19, I wasn’t used to the sound of a receptionist’s voice.

I laughed and explained why and she patiently connected me with Mahesh.

“Yes, I am at the office, we are open for business,” Mahesh replied when I asked. “We are busy.”

Mahesh Ranganathan, International Product Manager leads the international sales for his family-owned company Kibow Biotech, Inc. located in Newtown Square Pennsylvania.

“We have 20 employees here and currently 4 are in the office to field phone orders. We haven’t had any layoffs and in fact, we are looking to recruit additional marketing, sales and research associates.”

Founded in 1997 by Mahesh’s father, Dr. Rangan, Kibow Biotech researches and develops scientifically-formulated and clinically-tested probiotic dietary supplements for maintaining kidney health and boosting the immunity of the geriatric population by restoring their intestinal microflora.

The name Kibow was derived from KI – for Kidney and BOW – for bowels and the product line includes: Renadyl™Kibow Fortis®Kibow Flora, and Azodyl

“We currently sell online and through other online distributors via amazon and their respective website. Not in brick and mortar. We sell to a 65 percent mix of consumers direct and about 35 percent to HealthCare professionals direct.”

During this COVID-19 pandemic, news reports repeatedly mention the need to maintain healthy immune systems to fight COVID-19.  “We have seen renewed interest in our Kibow Flora and a slight increase in sales,” Mahesh confirms. “Gut Microflora are responsible for boosting immunity and overall well-being of a person.”

Kibow’s website describes, Kibow Flora as providing a natural immune system boost.  “Kibow Flora ™is a highly effective probiotic supplement that contains 30 billion live probiotic bacteria per capsule. Kibow Flora is 100% natural and is enteric coated to ensure that the probiotic bacteria are not destroyed by gastric or bile acids before they are released into the bowel.”

“We have a 14-day window for shipping but then our products need to be refrigerated. Many probiotics you find in stores don’t have the same potency as ours.”

Kibow’s highest selling product is Renadyl™, a natural supplement which helps to metabolize nitrogenous waste that has diffused from the bloodstream into the bowel. “We’ve developed our products to serve niche markets. Older populations with kidney health issues and diabetes don’t have a lot of treatment options.”

Another Kibow product, Kibow Fortis®  was developed as prebiotic to stimulate the growth of the “good” bacteria, namely, the lactobacilli and the bifidobacteria.

Azodyl™  is a Kibow product developed specifically for cats and dogs to slow down uremic toxin buildup and helps prevent kidney damage. The supplement is also distributed and marketed by a French company, Vétoquinol.

“The World Trade Center of Greater Philadelphia has been key with International Trade rep support and informational resources provided to help our international expansions efforts.”

The top international markets for Kibow include Mexico, India, and the Philippines, “there is a large diabetic population in these regions.”

“International sales via distribution average about 100,000 customers. We have about 25,000 US.”

In January 2020, Mahesh attended Arab Health, one of the largest healthcare trade shows in Dubai, “ I had no idea, what was happening. Germs discriminate and affect populations unequally. The virus is a hidden epidemic of weakened immune systems. Public policy must focus on people’s ability to withstand infection.”  

Part of Kibow’s company vision statement, “is to advance the welfare of people globally by providing superior probiotic supplements.”

Kibow offers a phone ordering option for older populations that prefer speaking with a knowledgeable customer service representative.

And a friendly receptionist who answers the phone from an office during a pandemic.

Navigating Logistics During COVID-19. WTCGP’s “Got Questions” Featuring BDP’s Michael Ford provided some answers

By Graziella DiNuzzo also appeared on WTCGP Blog

​“The good news is that companies are exporting, products are leaving the US, going ocean and air, “ explained Michael Ford, Vice President of Government and Industry Affairs for BDP International, as he led the inaugural WTCGP Got Questions? digital series on April 16th.

President Linda Conlin welcomed nine company executives who signed up to get up- to-date information on logistics, “amidst this unprecedented pandemic member and client companies are looking for answers, and WTCGP is lining up the experts to provide some answers, even if its “don’t know yet.”

Throughout his successful career, Ford has helped companies navigate ever-changing import and export documentation and complex regulatory compliance. Ford has been with BDP for 40 of the companies’ 53-year existence. A privately owned and operated company, BDP’s mission is to deliver logistics solutions and transportation services – and they are busy.

In 2019, the WTCGP helped export companies with over $128 million in export sales, according to documented export sales reports. “We are committed to ensuring that our companies have the resources to succeed amidst this new normal,” said Conlin.

The reality is, “what has always been in place is now upside down,” said Ford to the attentive zoom meeting audience.

“Companies are having new experiences. Same person who is importing chemicals is now importing safety equipment, masks etc. – something outside of their scope of work,” Ford explains referring to the high demand of PPE (Personal Protection Equipment). “We are seeing a humanitarian position from companies to deliver health and medical supplies and what it means to work quickly to reinvent your company.”

“Trucks are busy, busy, busy on the roads working really hard to meet increasing demands for food. It’s a bit easier now that everyone is off the road.”

Rob Hutchison, President, Visual Software was pleased to learn, “more about logistics than he ever knew.”

With Rob’s focus on bringing technology to remote areas in Africa and his need to ship thousands of laptops, Ford’s suggestions were quite insightful.

“Since the international passenger air travel restrictions, more passenger planes can be used for air freight,” Ford explains. “Companies can take advantage of the best price and best service.”

The new reality for ocean freight was also discussed. “January, February and March, we have seen carrier ships bypassing China. Ships are returning to the US with empty containers.”

What does the future hold?

Ford urged the audience to “communicate, pick up the phone and re-establish relationships with your clients.”

“We are all under pressure. We need to ride this out together and it’s time to humanize what we are dealing with.”

​Kevin O’Brien Studio: One-of-a-Kind, Hand-Painted Textiles for Modern Tastes

By Graziella DiNuzzo


Hand-painting designs on textiles is a craft that dates back thousands of years to Asia and parts of Europe and this highly specialized technique continues to thrive in Philadelphia at Kevin O’Brien Studio (KOB).

​Artist and painter, Kevin O’Brien, began his career as a painter with the goal to “add beauty to the world.”

When O’Brien had an idea for a design, he went directly to an old fashioned sketchbook to hand draw his idea – not a computer. That was over 20 years ago and its still where KOB designs begin.

O’Brien opened his first studio in old city Philadelphia in 1997. Angela Romano-Vosburgh, a graduate of Moore College of Art and Design, joined O’Brien that year as an intern – today she is Studio Manager and Lead Designer. “The way I remember it, there was this huge loft in the oldest part of Philadelphia. It was filled with the most splendid shimmering fabrics hanging everywhere . . . from the ceiling drying, against the walls being painted, even from the fire escape.”

A few years ago, O’Brien custom renovated an old movie theater on Broad Street to house his new studio. O’Brien and his team design, print, paint and dye all of their fabrics to produce pillows, quilts, duvets, rugs, and a variety of other items for the home furnishings market – “all under one roof and in Philadelphia.”

Angela leads a tour through the modern, bright studio.

The first-floor area is set-up for their annual end of year Sample Sale, “We used to primarily make fabrics for designers and one-of-a-kind scarves that were sold in museum shops and upscale retailers like Neiman Marcus and Bergdorf Goodman,” says Angela as she holds a silk-velvet infinity scarf.

In addition to scarves, the floor is also filled with beautifully appointed upholstered chairs and ottomans (upon which your dog should never sit), beds, rugs, pillows, and stuffed animals.

Stuffed animals? In order to reduce fabric waste, KOB decided to commission craft artist Carolyn Cook to create adorable plush “art,” pieced together from various fabrics. “Meant as a display piece.”

The display beds are dressed in KOB duvets and heaps of down and feather stuffed pillows. The pillows are encased in a variety of designs, which include silk, velvet, and cotton.
Some pillows are crafted with hand-embroidery and velvet mixed with cashmere.

The detailed embroidery is hand-stitched in Kathmandu, Nepal. “After visiting Kathmandu, and seeing how artists continue the ancient practice of fine embroidery, Kevin decided to open a studio,” says Angela. “Nepal has embroidery skills we don’t have and Kevin was also able to teach them how to paint on fabric and burning out techniques. We have a fair trade relationship and love that we provide jobs for such beautiful people,” says Angela. “They can hand weave a single blanket if we need it.”

How long does it take to make one pillow? Sometimes a few days.

“We start with white fabric and only use natural fibers,” says Angela as we walk toward the room where the painting takes place.

We watch as the artist hand paints the white fabric with natural dyes. With a steady hand and laser focus, the artist applies just the right amount of paint – a technique taught by O’Brien, “its very labor- intensive.”

John Loughney, Dye Specialist, has been working with KOB since 2003, “Once the painting is complete, the fabric is steamed for about an hour and a half in a “steam room.” O’Brien and Loghney built the steam room, “its large enough to steam about 32 yards at a time.”

“The fabric leaves the steamer and then needs to go a washing machine to be washed with fabric softener, and then goes to the dryer,” explains Loughney.

Back in the production room, the fabric is then ironed to enhance the color.


“We would love to bring our fabrics and products to other parts of the world especially those countries that have a culture of appreciating fabrics and handmade things. Japan comes to mind, so does Italy and England. But really there are people everywhere who appreciate fine and beautiful things and my goal is to get to these people so they are not without KOB products,” says O’Brien.

The wheels are in motion. O’Brien has attended the World Trade Center of Greater Philadelphia Bringing the World To PA events in 2018 and 2019 and met with several Authorized Trade Representatives who are researching for buyers in Germany, Canada, Australia and the United Kingdom.

Clearly, hand-made fabric production and the products made with such rich coverings take talent and time.

Angela laughs, “No one is as crazy to produce the way we do, that’s what makes us different.”