​Packaging Progressions: Providing Safe, Clean and Efficient handling of your food​

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By Graziella DiNuzzo
Ever wonder how the piece of paper you find in between beef patties gets there?  Most probably not.  At one time, human hands painstakingly placed the paper, one at a time, to separate each patty in an assembly line, until engineer Lawrence Ward had an idea that would revolutionize the meat industry.  In 1989, Ward invented the Arc’Tronic Hole Perforator – Packaging Progressions Inc. was born.

Dante Pietrinferni was working as a Production Manager at Mechtronics Industries, a machine-building company, when Mr. Ward discovered him and offered him a job. It was 1992 and with only six employees, Pacproinc® was designing and manufacturing automatic, high-speed interleavers and stackers, eventually obtaining a patent for their   “Inline Foldover” method in 1995.

Pietrinferni became President of Packaging Progressions in 2011.

“Our machines operate at the highest speeds, we have superior customer service and the most industry expertise. We were first to market and consider ourselves number one in the world,” smiles Pietrinferni.

Applications for Pacproinc® began with Philly steaks and now include bacon, cheese, cookie dough, puff pastry, empanadas and tortillas, pasta sheets, burger patties, flatbreads and pizza bases, and sliced deli meats.

“We are able to take our core technology and adapt it to many products.”

Popular brands packaged on Pacproinc® machines include Domino Pizza, Subway, and McDonald’s.

“As we grew we were able to develop other packaging solutions within the food industry.”

Today, Pacproinc® has expanded its line of hole perforators, interleavers and stackers to include custom and standard conveyors, value-added services, and a full range of interleaving materials.

“Our biggest domestic sellers are bacon and burger packaging machines.”

Pacproinc® began exporting in the mid-nineties, but not without some challenges and lessons learned.

“We learned the hard way that a handshake deal is not a good idea. We worked with a man named Mr. Sleegers, whom we met at a trade show and eventually became our European representative. We knew we needed a local presence in order to provide the level of service our customers are used to.”

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Dante Pietrinferni demonstrates the burger-packaging machine

“We had various levels of success in Europe through 2000, until Mr. Sleeger decided to reverse engineer our machines and make his own version. He essentially took over our European market.”

In July 2019, Pacproinc® was acquired by Middleby Corporation, a global leader in the foodservice industry.

“The benefit that excites us the most is being able to leverage Middleby’s international assets to help us sell our products all over the world. Our biggest challenge to selling internationally was our lack of service and sales support within a territory. International customers were reluctant to buy from a company that did not have a local presence and provided support from the U.S.”

In 2019, Pacproinc® sold its machines into Canada, Malaysia, Peru and the U.K.

“We have sold parts, materials, and machines to Australia, Thailand, Israel, Jordan, Saudi Arabia, Germany, France, the Netherlands, Denmark, Sweden, Poland, Canada, Peru, Mexico and the U.K. “

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Packaging Progressions manufacturing warehouse

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Bacon packaging machine

Pietrinferni recalls a meeting organized by WTCGP and the Korean PA Authorized Trade Representative, “We were meeting with a South Korean company, in a Greek restaurant in Germany. The South Koreans seemed angry. By learning some cultural awareness from our WTCGP contact, we understood that was just their communication style.”

As the food industry grows to changing consumer demands, Pietrinferni understands that Pacproinc® will need to adapt.

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Dante Pietrinferni demonstrates robotic arm
“We have a lot of discussion about using paper versus plastic and are looking for more sustainable methods. Some clients require a heavier wax coating on the paper. We are always working on different formulations.”

During a tour of the plant, Mr. Pietrinferni demonstrated a robotic arm that the engineers are looking to integrate with their machines.

“We have developed new designs that work with our core technologies and created about 8 to 10 patents over the years.”Today, Packaging Progressions (Pacproinc®) has 65 employees and during the last three years have consistently recorded 15% growth each year.The future looks bright for Packaging Progressions.

“We not only provide a safe and sanitary solution to packaging fresh and frozen food, we also have superior 24/7 customer service. No one else can do what we do.”

How these 4 PA companies found success in exporting

How do we get more Pa. producers to export?

This is a guest post by Graziella DiNuzzo, communications director at the World Trade Center of Greater of Philadelphia.

 

What does an underwater robotic vehicle manufacturer have in common with an organic bug spray company, a manufacturer of stainless steel and an ice cream shop?

All four are successful Pennsylvania exporters who are growing their business and strengthening Pennsylvania’s economy.

According to the Greater Philadelphia Export Plan, launched by the Economy League of Philadelphia and the World Trade Center of Greater Philadelphia (WTCGP) in April 2016, manufacturing and services firms that export enjoy higher revenues, faster growth, a stronger labor pool and higher profitability than non-exporters.

Raising the region’s export intensity to the average for the 100 largest U.S. metros — an ambitious but realistic goal — would translate into $6.3 billion in new economic activity every year and 35,000 additional jobs.

This represents the enormous untapped potential to strengthen our economy. According to WTCGP President Linda Conlin, the region’s export economy is “well-positioned” for success.

“We’ve been counseling companies since 2002. As one of 320 World Trade Centers, WTCGP has helped area companies generate over $1.6 billion in incremental export sales, supporting over 20,200 jobs,” said Conlin. “Global opportunities exist, and it is up to organizations like the WTCGP, U.S. Commercial ServiceDelaware Valley Industrial Resource Center (DVIRC) and state, county and local governments to continue to support these small to medium sized businesses.”

So, how do we get more Pa. companies on board? First, consider these tips from a recent event on going global.

Here are four Pa. companies that have found success in exporting:

VideoRay

Pottstown-based VideoRay is the largest volume producer of portable inspection-class underwater robots used in port security, law enforcement, offshore oil and gas drilling and ship inspection. Just recently, VideoRay fulfilled two large orders for Autonomous Remote Vehicle Systems — one for the French Navy for $1.5 million and another for the Indian Navy for $1 million. Today, VideoRay products are used on every continent.

Sandmeyer Steel

“If you had told me nine or 10 years ago that we’d be doing business overseas, I would have told you that you were crazy. And yet today, we are all over the world,” says John Curley, Vice President of International Sales for Sandmeyer Steel, a stainless steel and nickel alloy manufacturer located in Northeast Philly. Sandmeyer currently maintains 10 international sales locations and business is good.

GreenerWays

In April 2017, GreenerWays was named Exporter of the Year in Bucks County by the U.S. Small Business Administration. Founded in 2010, Greenerways LLC is a Langhorne-based company that develops, produces (via consignment manufacturing) and wholesales organic household cleaning and insect repellent products. GreenerWays is currently exporting to Japan, Hong Kong, Aruba and Mexico.

“Greenerways, LLC, is an outstanding example of a small business that starts, grows and goes on to success in the global exporting market,” said SBA Eastern Pa. Director Antonio Leta.

Bassetts Ice Cream

In December, Bassetts, America’s oldest ice cream company and a hometown favorite, shipped its first container of ice cream to South Korea, and has opened its first store. Bassetts is also selling in China and the Caribbean and China accounts for 20 percent of Bassetts revenue. Bassetts has reportedly experienced double-digit growth in the last three years, and President Michael Strange expects that growth to continue.

Graziella DiNuzzo

Graziella DiNuzzo is Director of Communications and Development at the World Trade Center of Greater of Philadelphia.